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过程工程学报 ›› 2019, Vol. 19 ›› Issue (3): 589-596.DOI: 10.12034/j.issn.1009-606X.218284

• 过程与工艺 • 上一篇    下一篇

橡胶籽油还原作用下铜渣的贫化

郑 贺, 李 博*, 周 浩, 魏永刚, 王 华   

  1. 冶金节能减排教育部工程研究中心,昆明理工大学冶金与能源学院,云南 昆明 650093
  • 收稿日期:2018-09-14 修回日期:2018-11-05 出版日期:2019-06-22 发布日期:2019-06-20
  • 通讯作者: 李博 libokmust@163.com
  • 基金资助:
    国家自然科学基金项目;国家自然科学基金项目

Dilution of copper slag under reduction of rubber seed oil

He ZHENG, Bo LI*, Hao ZHOU, Yonggang WEI, Hua WANG   

  1. Engineering Research Center of Metallurgical Energy Conservation & Emission Reduction, Ministry of Education, School of Metallurgy and Energy Engineering, Kunming University of Science and Technology, Kunming, Yunnan 650093, China
  • Received:2018-09-14 Revised:2018-11-05 Online:2019-06-22 Published:2019-06-20
  • Contact: LI Bo libokmust@163.com

摘要: 针对铜渣贫化过程碳排放问题,以橡胶籽油取代柴油作为铜渣贫化的还原剂,研究铜渣贫化过程中的热力学,分析橡胶籽油贫化铜渣机理。在不同温度和时间条件下进行喷吹橡胶籽油贫化实验,分析铜渣磁性铁含量和粘度的变化,用XRD和SEM对贫化后炉渣进行分析。结果表明,喷吹还原过程中主要还原剂是裂解产生的碳单质、H2和CO。贫化过程中磁性铁被橡胶籽油在高温下的裂解产物(H2, CO, C)还原成FeO,与渣中的SiO2结合生成铁橄榄石(Fe2SiO4);随贫化温度升高,相同喷吹时间内铜渣的磁性铁含量和粘度逐渐降低,使渣中的Cu相互碰撞聚集,最终沉降到坩埚底部。随贫化进行铜渣中的铁橄榄石相增多,磁性铁相减少。在坩埚底部聚集的铜颗粒粒度由1 cm增至3 cm,铜回收率达86%。

关键词: 橡胶籽油, 铜渣, 磁性铁, 贫化, 粘度

Abstract: For the sake of solve the problem of large amounts of carbon dioxide emissions and the environmental pollution caused during the process of copper slag dilution, a new method was proposed that using rubber seed oil replaced the diesel oil as a reducing agent for copper slag dilution. For proving the conception, the thermodynamic theory in the process of copper slag dilution was studied. The reaction mechanism of copper slag from rubber seed oil was analyzed. A large number reduction experiments were done that the rubber seed oil was also injected at different temperatures and time. Meanwhile the changes of magnetic iron content and viscosity of copper slag also were analyzed. The slag after dilution reduction was analyzed by XRD and SEM. The results showed that in the process of injection reduction the main reductant were carbon simple substance, hydrogen and carbon monoxide produced by rubber seed oil pyrolysis. Firstly, the magnetic iron was reduced to iron monoxide by the pyrolysis products (hydrogen, carbon monoxide, carbon simple substance), which could be produced by the rubber seed oil at high temperature. Meanwhile the iron monoxide combined with silicon dioxide in copper slag to form fayalite (ferric metasilicate). Secondly, the magnetic iron content in copper slag and the viscosity of copper slag can be reduced by increasing the temperature of dilution reduction. Copper in copper slag was collided and aggregated. Finally, the sediment accumulated at the bottom of the crucible. The ferrite phase increased and the magnet phase decreased during the dilution process. Copper particles first accumulated at the bottom of the crucible, then it increased from 1 cm to 3 cm slowly. The recovery rate of copper reached 86%.

Key words: rubber seed oil, copper slag, magnetic, dilution, viscosity